Problem
In any application that deploys tubes, it’s critical to create a secure sealing surface. Many developers look to elastomer interfaces to hold tubes in place. Still, there is a risk of the tube slipping out if 1) the tube does not have a stable fit in the desired location or 2) the elastomer has been compromised with time. Furthermore, a poorly designed interface may introduce excess material and injection molding cycling, leading to increased costs. Therefore, a tube holder design and manufacturing process must be robust so that the component has the required longevity and remains cost efficient.
Solution
By creating the “tube-holding” pressure point in a convex shape (say, instead of a sharper pressure point or horizontal bars with wider coverage), you can achieve a stable seal AND optimize the amount of thermoplastic elastomer (TPE) used. This shape is “mold friendly,” which reduces the likelihood that the material will tear or shred during the molding process. This eliminates any fragments of loose material that may compromise sealing or the flow of liquid. This design also optimizes the injection molding cycle time and minimizes the cost of parts.
Ideal Elastomer Materials
TPEs, including thermoplastic polyurethane (TPU), are ideal manufacturable materials for this application due to their material characteristics concerning compression set, thermal durability, chemical resistance, compatibility, and effective adhesion.
Tubing engages the gasket gradually.
A longer seal is created.
Bead seals create multiple engagements and work well in small spaces.
Bead seals also hold tubing in alignment with the hole.
Mass Production
Using TPE is a great choice for the mass production of these tube-holding seals (in contrast to liquid silicone rubber [LSR]). There are many ways to create inner-diameter pressure to hold tubes in a TPE fluid-sealing interface. However, given the material characteristics of injection-molded TPE, some designs may cause tearing of the material or not be as robust as other designs. However, a convex-shaped elastomer (or concave shape in a through-hole) is a design that allows TPE interfaces to hold tubes firmly without slippage or product failure.
Specifications
Recommended materials if you wish to chemically bond the interface with a rigid plastic body:
- Engineering plastics and other rigid plastics
- Polycarbonates (PC)
- Polypropylene (PP)
- Polystyrene (PS)
- Acrylonitrile butadiene styrene (ABS)
- Ask Enplas about other materials
- Clear/transparent plastics
- Cyclic olefin copolymers (COC)
- Cyclic olefin polymers (COP)
Example Applications
- Sample prep
- PCR (including dPCR)
- NGS
- Other molecular testing
- Electrophoresis
- Cell handling
- Bioprocessing including Single Use Technology (SUT)
- Any other applications involving liquid and tubes, such as IVD, drug development, food testing, and more.
Connect with an Enplas engineer to learn more about how Enplas solves tough engineering problems.
Want to learn more? Check out these associated resources.
DOWNLOAD: Enplas Engineering and Manufacturing Services Overview – for Life Sciences
With over 20 years of satisfied customers, Enplas Life Tech is the leader in manufacturing precision plastic parts for life science products to your demanding performance requirements.
DOWNLOAD: TPE Reagent Port Seal Case Study
Life Science Diagnostic Device Development: Challenges and Solutions for Fluid Interfaces.
DOWNLOAD: TPE vs. Silicone Guide
When comparing thermoplastic elastomers (TPE) and liquid silicone rubber (LSR) for high volume fluid-sealing production, it’s important to understand manufacturability and other characteristics to make the right choice for your project.
Design Development Beyond Basic DFM for Product Performance
Enplas Life Tech goes beyond the basics to offer this advanced DFM when we see opportunities to help. Our customers—innovative market leaders—tell us again and again how they appreciate this customer-centric practice.
DOWNLOAD: Enplas Engineering and Manufacturing Services Overview – for Life Sciences
With over 20 years of satisfied customers, Enplas Life Tech is the leader in manufacturing precision plastic parts for life science products to your demanding performance requirements.
DOWNLOAD: TPE Reagent Port Seal Case Study
Life Science Diagnostic Device Development: Challenges and Solutions for Fluid Interfaces.
DOWNLOAD: TPE vs. Silicone Guide
When comparing thermoplastic elastomers (TPE) and liquid silicone rubber (LSR) for high volume fluid-sealing production, it’s important to understand manufacturability and other characteristics to make the right choice for your project.
Design Development Beyond Basic DFM for Product Performance
Enplas Life Tech goes beyond the basics to offer this advanced DFM when we see opportunities to help. Our customers—innovative market leaders—tell us again and again how they appreciate this customer-centric practice.
