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Microfluidics Mass Production

Enplas is your partner for the design, development, and mass production of high-quality, high-performance plastic microfluidic chips.

  • Microfluidics Home
  • Microfluidics Services
  • Microfluidics Solutions
  • Microfluidics Materials
  • Microfluidics Prototyping
  • Quality Assurance

Enplas is the leading provider of custom injection-molded microfluidic chips with an array of channel patterns, pillars, valves, bonding, laminating, automatic assemblies, and more.

We’re one of the few companies able to offer precision plastic microfluidics in high volumes without quality fluctuation. Looking to maintain a channel depth variation of ± 1um or less for over 200,000 pieces per month? Enplas can do that.

Enplas knows that microfluidics development is a long process. That’s why we listen to your needs and collaborate with you to find the best solutions, no matter how long it takes. At every stage of your project, trust Enplas—your one-stop microfluidics manufacturing partner.

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A One-Stop Shop

Enplas has more than a decade of plastic microfluidics experience—ensuring that you can have all your microfluidic manufacturing needs met in one place:

  • Design Development/FMEA/DFM
  • In-house Mold Making
  • Injection Molding
  • Prototyping
  • Mass Manufacturing
  • Assembly (including non-microfluidics auxiliary parts, such as cartridges and elastomer fluid seals)
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Services

Consulting

Bring your ideas and prototypes to mass production.

Quick Prototyping

Prototype your microfluidic design within two weeks for a quick evaluation.

Manufacturing

Mass produce your parts in our ISO class 6 cleanroom and ship them across the world.

Product Support

We’re here to help troubleshoot any problems you encounter.

Applications

Enplas manufactures high-performance plastic microfluidic parts for today’s leading applications:

Clinical Assays and Diagnostics | Life Science Research | NGS/PCR (including dPCR) | Gene Expression Analysis | Proteomic Analysis | Cellular Diagnostics | In Vitro Diagnostics (IVD): Cellular, Molecular, and Immunological | Organ-on-a-Chip | Lab-on-a-Chip | Point-of-Care Tests | And More

Wondering what material would work best for your application? Click here.

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Innovative Plastic Microfluidic Chip Solutions

Enplas partners with clients to provide optimization solutions for the development, manufacture, and functionality of their precision microfluidic devices. Contact us or visit our microfluidics solutions page to discover how the latest developments in plastics technologies can help innovate your products.

Case Study

A client needed the ability to use multiple reagents without contamination while reducing dead volume. Enplas incorporated a rotary membrane valve and pump, allowing the client to control over 20 liquids with a single rotational axis, prevent contamination, and reduce a multi-valve method to one.

Enplas offers a suite of solutions for common and unique microfluidics goals, with and without major design changes. Consult the table below for the solution that’s right for you.

Solutions by Microfluidic Analysis Steps

STEP 1:
Liquid Handling		STEP 2:
Reaction		STEP 3:
Detection		STEP 4:
Post Process
OBJECTIVE:

Improve chip performance with enhanced designs or added features

Reliable Fluid Seal/Interface with Cartridge:
▶ Overmold gaskets

Multi-Reagent Handling Without Contamination; Less Waste; Simpler System:
▶ Embedded valve/pump

Optimize Channel Geometry:
▶ DOWNLOAD: Channel shape improvements based on our flow resistance database

More Efficient Cell Sorting:
Printed/pasted electrode

Achieve Desired Flow/Reduce Droplet Variation:
▶ DOWNLOAD: Channel shape improvements based on our droplet generation database

Assemble Different Components/Materials:
Bond together glass, silicon, plastic, and more with thermal plastic elastomer (TPE)		Accurate Dispensing:
Micron-sized outlets
OBJECTIVE:

Improve chip performance without major design changes

Prevent Bubbles/Push Liquid Without External Devices:
▶ Hydrophilic treatment

Control Surface Tensions:
▶ Stop valve

Complex Designs Made Possible with Plastics:
▶ DOWNLOAD: Complex fluidic channels 		Maximize Chamber Volume:
Pillarless lamination

Minimize Fluorescence Background Noise:
Material assessment

Precision of all the above intricate features are maintained with large-volume production.

To maintain precision and quality for every critical feature, Enplas offers:

Quality assurance; precise chip-to-chip dimensions; and clean room production/100% inspection.

Ready to learn more about Enplas’s design development and mass production services?

CONTACT US

PHONE

(828) 633-2250

FAX
(828) 633-2254

EMAIL
info@enplaslifetech.com

ADDRESS

230 Sardis Road
Asheville, NC 28806

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Enplas Life Tech is ISO 13485:2016-certified. Part of the Enplas family, a global publicly-traded company.

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